High-Current Aacsr Conductor for Heavy-Duty Industrial Plants

• Type: Bare
• Conductor Type: Stranded
• Application: Overhead
• Model NO.: AACSR-HCR-HIP-HFL
• Conductor Material: Aluminum Alloy and Steel
• Sheath Material: None
• Insulation Material: Bare
• Material Shape: Round Wire
• Range of Application: Overhead
• Certification: ISO9001, CE, RoHS
• Brand: Ume
• OEM: Accepted
• Sample: Free
• Model No.: Aacsr-Hcr-Hip-Hfl
• Third Party Inspection: Accepted
• Transport Package: Drum
• Specification: AACSR-HCR-HIP-HFL
• Trademark: UME
• Origin: China
• HS Code: 7614100000
• Production Capacity: 500000km/Month
• Package Size: 100.00cm * 100.00cm * 100.00cm
• Package Gross Weight: 1000.000kg

Product Description

ONE-STOP SOLUTIONS FOR WIRES&CABLES - HENAN UME CABLE CO., LTD
Over 30 years of Wires and Cables manufacture experience and Export to over 50 countries.

 

Product Description

1. Applications

• Main power supply lines for metallurgical plants, including steel mills, aluminum smelters and foundries, tolerating high-current impact from arc furnaces and rolling equipment.
• Power transmission lines for chemical and petrochemical plants, adapting to high-load operation of reactors, compressors and large-scale pumps.
• Supply lines for heavy machinery manufacturing plants, supporting high-current demand of large motors, stamping machines and welding equipment.
• Main power grid lines for industrial parks with high energy consumption, balancing multi-plant high-load power supply and stable current transmission.
• Renovation lines for aging heavy-industry power systems, replacing conventional conductors to meet increased load demand and improve operational safety.
• Auxiliary power lines for industrial heating and power generation facilities, such as boilers, turbines and generators, withstanding long-term high-load operation.
• Power lines for mining and mineral processing plants, supporting high-current equipment such as crushers, grinders and conveyor systems.
• Emergency backup power lines for critical heavy-industry equipment, ensuring rapid high-current power supply to minimize production downtime.

 

2. Description

The AACSR-HCR-HIP-HFL is a high-performance high-current all aluminum alloy conductor steel reinforced, specially developed for heavy-duty industrial plants. It integrates six core advantages: excellent high-current carrying capacity, strong resistance to instantaneous current impact, high thermal stability, durable performance in harsh industrial environments, reliable mechanical strength, and low transmission loss under full load.

The product adopts a high-current optimized structure: the aluminum alloy strands are made of high-purity Al-Mg-Si alloy with enhanced conductivity, and the cross-sectional area is scientifically designed to increase the current-carrying capacity by 30% compared with conventional AACSR conductors; the steel core uses high-tensile galvanized steel wire with anti-thermal deformation treatment, ensuring structural stability even under high-temperature full-load operation. The dense concentric stranding design optimizes heat dissipation, preventing conductor overheating and performance degradation caused by long-term high-load operation.

Compared with traditional conductors, this product effectively copes with the instantaneous high-current impact of heavy-industry equipment and maintains stable operation under long-term full load, significantly reducing the risk of line failure and production interruption. It operates stably in the temperature range of -40ºC to 110ºC, adapting to high-temperature industrial workshops, humid environments and mild corrosive gases. The anti-oxidation and corrosion-resistant coating on aluminum strands enhances durability, resisting industrial dust, oil stains and chemical fumes. With high electrical conductivity (≥59% IACS), it ensures low transmission loss under high load, improving energy utilization efficiency for heavy-industry enterprises. As an ideal high-current solution for heavy-duty industrial plants, it provides reliable and efficient power support for the stable operation of high-energy-consumption equipment.

3. Specification

 

Item	Details
Product Model	AACSR-HCR-HIP-HFL
Conductor Type	High-Current All Aluminum Alloy Conductor Steel Reinforced for Heavy-Duty Industrial Plants
Aluminum Alloy Strand Grade	High-Purity Al-Mg-Si Alloy (Electrical Conductivity ≥59% IACS, Current-Carrying Capacity +30% vs Conventional AACSR)
Steel Core Grade	High-Tensile Galvanized Steel Wire (Tensile Strength ≥1570MPa, Anti-Thermal Deformation Treatment)
Stranding Structure	Dense Concentric Stranding, Optimized Heat Dissipation Design, Alternate Left-Right Lay Direction
Standard Compliance	GB/T 1179, IEC 61089, ASTM B399, EN 50182, IEC 60287 (Current-Carrying Capacity Calculation)
Rated Voltage	10kV-35kV (Medium Voltage)
Operating Temperature Range	-40ºC to 110ºC (Long-Term Operation at -30ºC to 90ºC)
Overall Tensile Strength	≥480MPa
High-Current Performance	Current-Carrying Capacity +30%; Resist Instantaneous Current Impact 1.5x Rated Current
Applicable Span	20m-60m (Heavy-Duty Industrial Plant Medium-Short Span Lines)
Environmental Adaptability	Adapt to High Temperature, Industrial Dust, Oil Stains, Mild Corrosive Gases & Heavy-Load Operation
Service Life	45-55 Years (In Heavy-Duty Industrial Plant Environment)
Quality Certification	ISO 9001, ISO 14001, SGS/BV Third-Party Current-Carrying Capacity, Mechanical & Thermal Performance Test

 

Product Parameters

 

 

Parameter Category	Parameter Name	Technical Details	Buyer Selection Guidelines
Electrical Performance	Electrical Conductivity	≥59% IACS	High conductivity ensures low transmission loss under full load, reducing energy costs for high-consumption industrial enterprises.
	DC Resistivity (20ºC)	≤0.0305 Ω·mm²/m	Low resistivity maintains stable voltage output even under instantaneous high-current impact, avoiding voltage drops that affect heavy-equipment operation.
	Rated Current	600A-2200A (Depends on Cross-Section)	Match heavy-industry load demand: 600-1200A for small workshops, auxiliary equipment; 1200-2200A for main workshops, large smelting and stamping equipment.
Mechanical & Structural Performance	Aluminum Alloy Strand Tensile Strength	≥315MPa	High strength ensures the conductor can withstand mechanical tension and vibration, adapting to the complex layout of heavy-industry plants.
	Steel Core Tensile Strength	≥1570MPa	Reinforced steel core provides reliable mechanical support, preventing conductor sagging and breakage under high-temperature and high-load conditions.
	Elongation at Break	≥12% (Overall Conductor)	Appropriate elongation improves adaptability to industrial plant terrain changes and temperature fluctuations, reducing construction difficulty in workshop areas.
	Nominal Cross-Section Range	240mm²-800mm²	240-400mm² for auxiliary workshops, small equipment; 400-800mm² for main workshops, large smelting and rolling equipment.
	Outer Diameter (Typical)	240mm²: ≈22.6mm; 400mm²: ≈29.0mm; 800mm²: ≈39.8mm (Tolerance: ±0.3mm)	Optimized diameter balances high-current capacity and heat dissipation; compatible with standard industrial plant fittings (high-temperature insulators, anti-vibration clamps).
Environmental Adaptability & Durability	Thermal Stability	Long-Term Operation at 90ºC; No Performance Degradation Under High-Temperature Full Load	Suitable for high-temperature industrial workshops, avoiding conductor damage caused by overheating and extending service life.
	Corrosion & Contamination Resistance	Anti-Oxidation Coating + Galvanized Steel Core; Resist Industrial Dust, Oil Stains & Mild Corrosive Gases	Adapts to harsh industrial environments, reducing maintenance frequency and costs caused by contamination and corrosion.
	Instantaneous Current Resistance	Withstand 1.5x Rated Current Impact for 10 Seconds Without Damage	Copes with sudden current surges from heavy equipment startup and operation, ensuring line stability and avoiding production interruption.
	Length Per Roll	240-400mm²: 1000m/roll; 800mm²: 500m/roll (Customizable for Bulk Orders)	1000m/roll for large-scale industrial plant construction and renovation; 500m/roll for maintenance and small-section line upgrades.

 

Testing

HENAN UME CABLE CO., LTD has a strict quality control policy in every step from the order to After-sales service!

 

     Production:

• Raw material inspection and test
• Production process test
• Unqualified product control
• Regular test and examination
• Finished product inspection

Certifications

UME CABLE has completed several third-party product certifications to ensure our customers that all of the wire and cable purchased and installed in your projects, will fully and consistently meet all criteria of the required production and performance standards, also you are guaranteed we (as the manufacturer) and the products supplied are both valid and continuously monitored by those globally recognized quality verification system listed as below: ISO9001, ISO14001, ISO45001, CE, SGS, TUV.

Packaging & Shipping

Customer visit

 

 

Company Profile

 

UME CABLE is one of the leading companies in the production and distribution of cables and wires in China. As a manufacturer, we have supplied quality products to more than 50 countries. Our mission is to offer our customers the best quality cable and wire products at the most competitive price, to extend and zoom the business success of our partners, to make power reach where it is needed, to optimize the running utility grids, and ultimately, to power the world. Our version is to be the most customer-centric cable and wire company with our solid technology, enthusiastic services, and robust products.

UME Cable was founded in 1994, located in Zhengzhou Gongyi Huiguo Town, and occupies a total area of more than 200,000 square meters, with a building area of 20,000 square meters. The real capital assets are more than USD 6 million, with a total of 230 staff members, 35 of which are professional and technical experts. The land of our factory and employees numbers might not be the top scale of industry, but our highly automatic facilities and elite employees are the best in the industry will guarantee you a high yield rate achieved by strict cost and quality control, this is why we could quote better quality with the most competitive price within the market.

FAQ

Q1: Are you a manufacturer?
Yes, we are the manufacturer.

Q2: What are your main products?
  Our products range as follows:
1. Electrical wire/PVC Building Wires.
2. PVC/XLPE insulated Power Cables up to 110kv.
3. Overhead Aerial Bundle Cable/ABC Cables.                                                                                                       
4. Bare Conductors, like AAC, AAAC, ACSR, ACAR, ASCR/AW, and so on.
5. Steel wire/strand-like EHS, GSW and ACS(Aluminum Clad Steel), CCS(Copper Clad Steel).
6. Rubber Cables, Mining Cables, Welding Cable, and Control Cables.
7. Concentric Cables with Copper/Aluminum/Aluminum Alloy 8000s' Conductor.

Q3: Do you provide samples? Is it free or extra?
  Yes, we could offer the samples for free

Q4: Is the quality of your products guaranteed?
  We have passed ISO9001, ISO14001, ISO45001, and all our products have CE certificates.

Q5: Which markets do you involve mainly in?
Our products have been exported mainly to Africa, the Middle East, Southeast Asia, South America, Central America, North America, Europe, Australia, etc.

Q6: What is your payment term?
  T/T or L/C

Q7: What about the delivery time?
Generally, it is 3-7days if the goods are in stock. Or it is 7-30days if the goods are not in stock, it is according to quantity.